top of page

ROLLING MILL PROCESS FLOW

ROLLING MILL TRAIN

  • Exit furnace area

  • Roughing Stands

  • Rolling mill Stands

  • Scrap Shear (each type)

  • Loop and cascade control

  • Speed & calibration control

  • Power & Process manag.

  • Faulf alarm management

  • Roller Table

  • Material Cooling Box control

  • Pinch rolls

  • Dividing shear (each type)

  • Tail brakers

  • Aprons and channels

  • Cooling bed

  • Rollers table

HOT CUT AREA

ROLLING MILL AUTOMATION

Immagine 2+1a.png

Main Control Desk with HMI

EVACUATION

  • Forming layer system

  • Roller tables

  • Straightener machine

  • Cold shear

  • Chain transfer system

  • Bars counter

  • Automatic staker

  • Tying machine

  • Weighing System

WTP AUTOMATION

WTP

  • Direct Water

  • Indirect Water

  • Pumping Station

  • Cooling Tower

  • Filtering System

  • Sludge treatment

  • Clarfirer

WATER TREATMENT PROCESS FLOW & GRADE COOLING SYSTEM 

MCC AC SRTARING FOR WTP PLANT

WTP HMI—PROCESS

DESIGN & SUPPLY EQUIPMENT VIDEO CONTROL 

The video control consist in a very important instrument for monitor the plant during the rolling process. The system is composed by various video acquisition systems (Standard camera, Speed dome camera) connected in a IP network with PoE technologies. The cameras are placed on the plant (Normally for view stands entry guides, shear cuts, cooling bed, exit furnace, etc.) and the Monitor are placed on main control room or office. The system can be connected with Remote Teleservices DAIS allowing at technicians to monitor the plant during the technical assistance.

  • Engineering for layout cameras positioning Supply

  • Engineering Video control IP Network

  • Supply of equipment (digital camera, PC, Monitors)

  • Software

The system can be applied to the different plants and auxiliary plants. If preferred We can supply traditional system with analogical camera and TVCC system

All those parameter are crucial for Correct and Trusted report in order to have best YIELD, and Compare Annual OPEX Productivity & Efficiency of your Plant.

  • FAULT STOPPAGE cost Report & historian database to help head management identification the best action to take. 

  • ​

  • YIELD & PRODUCTIVITY Report (cost per each TON) this data coming from various interconnecting reports.

  •  

  • ENERGY electricity consummation Report MELT SHOP, ROLLING MILL, WTP, FTP.

  •  

  • LOST WEIGHT REPORT Ladle Turret Liquid steel, Billet produced CCM, Billet entry Rolling Mill, Finishing product, Miss Rolls.

FACTORY EFFICENCY  

MONITORING

& 

PLANT

COST MANAGEMENT

  • OPEX Report for Monitoring efficiency (refractory, Temperatures, Consumable, Gas, Electricity, LPG, GAS, AIR, WATER, OIL, Oxygen, Argon, Nitrogen, Man Power, etc.)  

FACTORY + Energy.jpg

DAIS Factory Power

Monitoring system

DAIS Factory Power

Monitoring

DAIS Factory Power

Monitoring

COMMON

DATA BASE

DAIS Factory Power

Monitoring

Automation Industrial System for Steel Plants

​

DAIS ELETTRONICA SRL address: Via Rodolfo Vantini 23, Bagnolo Mella 25021 Brescia ITALY

Tel.++39 0306820557 Fax.++39 306820557   info@daisnet.it

​

bottom of page